RFID technology is applied to material management in the production process to improve efficiency and accuracy!
Tool management status
At present, due to the lack of sufficient information means, most of the fixed assets management is still in the primary stage of manual management. There are the following problems:
RFID intelligent tool management system
Using RFID technology, put the tools with RFID tags into the specially customized tool car, tool cabinet, toolbox, smart shelf or tool room equipped with RFID reader
Implement tool borrowing, return, search, positioning and inventory. It can greatly improve the accuracy and efficiency of tool management, and realize information sharing across organizations and departments.
It is mainly used in aviation, electric power, fire protection, machinery, railway, prison, ship and other industries to realize the functions of automatic and fast borrowing, return, positioning, search and maintenance of tools.
Installation of tool RFID tagA variety of installation methods (riveting, pasting, heat shrinking, hanging, etc.) firmly bind the chip to the tool, which can be used normally for more than 5 years without falling off.
Use of tool RFID tagIn the actual use process, it does not affect the user and is more durable. There is no risk of falling off in normal use to ensure stable and effective use.
Tool RFID tag scanningUse the hand-held RFID reader to quickly scan the tools and register in and out of the warehouse.
Tool RFID self loan and returnCarry out self-service collection and return of tools with couplet propass, and take photos of the collection and return process on site
Tool RFID automatic trackingUse couplet propass to automatically track the tools, capture on-site photos, and realize tool location management.
Tool RFID inventory scanning
- Counting speed × twenty
- 100% accuracy of inventory
- Tool management coverage > 99%
- Report processing speed × twenty
- Count 100 + fixed assets in 10 seconds
- Tool completion rate: 100%
Tool RFID automatic tracking
- 100 + tool access
- Tracking accuracy ≥ 95%
- Number of photos taken for one event = 9
- Event query speed < 3S
- Normal traffic will not be affected
- Timely alarm and prompt on site
Tool RFID self loan and return
- 100 + tools borrowed and returned at the same time
- Reading accuracy ≥ 99.9%
- Number of photos taken for one event = 1
- Event query speed < 3S
- Efficiency ↑ 300% higher than conventional
- Multiple additional functions
Efficient management: RFID workshop material collection, return, in and out record management, fast! accurate Precise!
Quick inventory: the efficiency is increased by more than 20 times by using RFID technology
Intelligent control: intelligent judgment of tool parameter data and reminder of calibration cycle of specific tools.
Accountability: if the tool is not returned in time, the system will issue a warning to quickly lock the responsibility of relevant personnel.
Tool search: it only takes 3-5 minutes to find lost tools through RFID handheld terminal, and the management efficiency is improved by more than 10 times.
Whole life cycle: intelligent management of tool procurement, out / in / transfer, maintenance, scrap, backtracking and other links.
Full self-service tool in and out management, greatly improving the efficiency of tool lending and return.
The background collects the use data of tools in real time, scientifically analyzes and generates reports.
Error rate - Decrease75%
Labor costs - reduce60%
Counting cycle - shorten85%